diff --git a/docs/Assignments/week_7_computer_controlled_cutting/lecute_notes.md b/docs/Assignments/week_7_computer_controlled_cutting/lecute_notes.md new file mode 100644 index 0000000..cb2a2ec --- /dev/null +++ b/docs/Assignments/week_7_computer_controlled_cutting/lecute_notes.md @@ -0,0 +1,117 @@ +# Lecture Notes + +## Wednesday - Neil time! + +Press F in KiCad during tracing to `automaticly` finish the trace + + +Open loop cnc machine + +Closed loop cnc machine + + +### Materials +Tri fold cardboard - Doesn't machine well +Ridgit foam insulations +MDF - machines smoothly - can be very toxic +MDO - better MDF +OSB "constructieplaat - recycled wood - eco friendly + +### Flute +2 than one flute mills +The more flutes to smaller the bites the drill takes so the smoother the result is. + +fewer flutes when removing a lot of material. + +Flutes can have different coatings. Coatings can significantly extend the lifetime of the `end mill` + +Different bits for center cutting and not center cutting + +center cutting lets you directly go into the material +Non center cutting is to clean the cuts. + + +Need to watch which way you're drilling it will have impact on the holes and cuts + +### Cutting materials +Down cut leaves loose material around the hole +up cut destroys the bottom if you're going through the entire material at once + +doing a combination can give you the benefit of both and leave a clean hole. + + + +Machineries handbook + +Chip load - how fast you let the tool spin/cut while moving. Too fast is bad too slow is bad. There is a sweetspot + + +For heavy metal machinery you need lubricants. For other stuff not really + + + +### locking the material in place +machining vise - good +bar clamps - need a lot and to distribute the holding force +vacuum bed - The vacuum hold the material down - need periodic maintenance because the holes can get clogged + + +### Sacrificial layer +Set to Z=0 + +Bolts can get loose on the shopbot. + +### Dust +You need a dust collector because the cnc machine will create a lot of dust. If there's dust around the lab something is wrong. + + +### Modification +flexible designs - Flexure +Steam bending - Big box of steam to soften wood and shape it. + + +Japanese wood joints +https://www.thingiverse.com/thing:169723 + + +### Tool paths +Kerf - Offset by tool diameter + +Runout - The tool may not be attached straight to the machine so it will create sloped cuts + + +klein machining - cleaner cut but harder on machine - for finishing +Conventional - To start out with is easier on the machine. Is more rough + +2d top down +3d +4d Can curve the tool during cutting +5d all degrees of freedom + + + + +prototype by 3d printing or laser cut before you do the cnc job + + +Shopbot - Vcarve + + +### Safety +Sharp material can fly out +Material can get very hot - Fires +Splinters + + +Always wear safety glasses +Shoes no crocks or sandals +Hair in a knot +Ear protection + + +Never reach into a running machine +Never do large format machining alone +You want a second pair of eyes and ears always check each other +Need to be well prepared + +Know how to turn the machine off before turning it on \ No newline at end of file