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78d969f99e Docs cleanup 2025-03-11 12:05:09 +01:00
d7ad2f74a4 docs 2025-03-11 11:37:10 +01:00
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@@ -168,8 +168,7 @@ First drilling toolpaths
The first thing we add ourselves are the screw holes marks so we can screw the material in place. These don't have to get drilled through the entire material.
For the outer cut. create a seperate toolpath and make sure the cutting depth is the height of the material. Don't forget to add tabs.
//TODO: more material more tabs
For the outer cut. create a seperate toolpath and make sure the cutting depth is the height of the material. Don't forget to add tabs. When adding tabs make sure you have enough. The longer your cuts are the more tabs you will need.
Pocket toolpath. Is for not cutting through the entire material but for creating a pocket in the material. For most cuts we're going to use this
@@ -181,32 +180,6 @@ Save the screw markings and the rest of the design in 2 seperate files. So you c
Offset and raster are 2 different paths of cutting
## F360 (Take this with a grain of salt because I had hard time following)
Create design. Make it the height of you material
When you're done you need to go to manufacture tab and then in manage.
In there you need to select the machine. Make sure to select the right milling tool.
![alt text](image-6.jpg)
After that you can select how big the project is and how big the material is.
You wanna set the origin/zero point at the bottom corners of the model. After you've done that you can press ok.
Then you can select the top buttons under the 2D tab. To create toolpaths.
When you create one of the toolpaths you will get a lot of settings to configure the toolpaths
The toolpaths you create will show in the left menu.
Under actions you can export the gcode
You can also configure your own milling bits in fusion if yours isn't pre-configured.
## Testing the machine
We ran some tests on snap fit, conventional or climb milling and we varied with the feed and rpm. We did 2 of the 3 tests wrong the first time. With the Rpm and the feed tests we cut against the grain of the wood.
@@ -226,50 +199,111 @@ The first test where the 3 blocks on the right. We couldn't get those into the w
### Climb vs conventional milling
You can see a big difference in the edges with conventional and climb. Climb milling leaves a lot more dust and splinters on the edges. But as Neil explained climb is better when you're finishing a hole through. That will leave a clean hole. For surface cutting is conventional better.
![alt text](image-8.png)
![alt text](image-8.jpg)
## Assignment
### Inspiration
For this assignment I used some inspiration from [this](https://www.pilatshop.nl/) website. It has a lot of neat snap fit designs to get some inspiration from. Since this won't contribute much to my final project I still wanted to make something useful so I decided to make a food plateau for my mother. We looked through it together and made some drawings based on what we needed.
![alt text](image-9.png)
![alt text](image-9.jpg)
My first thought was to make a chair. But then I realized it may not be comfortable and it would be a hassle to get home. So I started brainstorming with my mom and we found this that she liked.
![alt text](image-10.png)
![alt text](image-10.jpg)
So then we reverse engineering figuring out how it was assembled.
![alt text](image-11.png)
![alt text](image-11.jpg)
### Designing
I also tried making the design fully parametric. So that was also an additional challange.
During designing I used everything I learned from week 2 and also learned some new stuff. For instance I needed a reverse intersect command. But that didn't exist. So I asked chatgpt for help and it said I should use the combine tool.
![alt text](image-12.png)
![alt text](image-12.jpg)
Using his method I created the cuts in the sides of the legs.
![alt text](image-13.png)
![alt text](image-13.jpg)
By using the Leg as a Target body and the bottom plate as the tool to cut I could carve out the holders for the platform. And with the Keep tools button the platform stays after the cut.
![alt text](image-14.png)
![alt text](image-14.jpg)
This is my end result.
It's made kinda straight forward. First creating 3 platforms and then one leg. And then I made these leg revolve in a circular pattern like this.
![alt text](image-15.png)
![alt text](image-15.jpg)
Now the amount of legs are also parametric.
### Laying the design
Fusion has a very nice tool to arrange all components of a 3d object onto a flat surface.
![alt text](image-16.png)
![alt text](image-16.jpg)
It can be found under the modify menu. As fusion already tells you it's the perfect tool to arrange items for manufacturing.
![alt text](image-17.png)
![alt text](image-17.jpg)
Once you click it you have to go to Envelopes and select the plane you want the components on.
![alt text](image-18.png)
![alt text](image-18.jpg)
After that you can go back to Objects and select the components you want placed.
![alt text](image-19.png)
![alt text](image-19.jpg)
Like this. If you want to rotate a component you should unselect it and only select the face. The face you select will go upwards. I struggled a lot with this and tried finding the answer on fusions youtube channel but [that video](https://www.youtube.com/watch?v=7egLufCg5tk) was outdated.
![alt text](image-20.png)
![alt text](image-20.jpg)
### Manufacturing
Fusion has a manufacturing workspace for laser cutting, CNC machining and milling.
![alt text](image-21.png)
In there im going to prepare the components to be cut using the shopbot.
![alt text](image-21.jpg)
In there im going to prepare the components to be cut using the shopbot.
Now im going to switch over to the Manufacture tab.
![alt text](image-24.jpg)
First I need to add the bit that im going to use to fusion. This can be done in the Tool Library.
![alt text](image-22.jpg)
There is already a 5 mm tool but with the wrong settings. For example it has 3 flutes instead of 2 and I don't know if the other dimensions are correct. So im going to check that later because Dylan is now working with the machine.
![alt text](image-23.jpg)
#### Creating toolpaths
First im going to press the setup button as Patrick also did when he showed us how to use fusion for CAM.
![alt text](image-25.jpg)
When I was looking through the menu's I saw stock and hovered it to look what it meant.
![alt text](image-26.jpg)
So basically the wood we're cutting is the `Stock`. So I measured the wood and it was 1 meter by 2 meters and 18mm thick. So im going to enter that as my values for my stock
![alt text](image-28.jpg)
These are my values. I also added offsets so it doesn't put the material in the middle but in the edge so the wood can still be used for other cuts.
When creating a toolpath it needs a tool assigned. We are using a preset from the fusion library the 5mm 3 flute bit. But we needed to modify it to 2 flute so that's what we did. The rest of the values where good and we had no issues milling.
![alt text](image-35.jpg)
#### Problems with generating toolpaths
First when trying to create toolpaths I tried using `Adaptive clearing`. But that method removes all the material. After watching a [video about wood CAM on youtube](https://www.youtube.com/watch?v=CJnHcZCIHng) I found out what tools and buttons I needed to press.
When trying to generate toolpaths for 3D. I saw that with the `3D contours` I couldn't automatically generate tabs. Only the `2D Contours` could do that. I also asked chatgpt for help on how to do it. And it said to make my own tabs.
![alt text](image-27.jpg)
![alt text](image-29.jpg)
A lot of issues because of the tabs and using the wrong cut settings. The other problem I was also having is using the wrong cut method. I was using a post processing cut method to clean things up while I should've used one that is made to remove a lot of material and cuts instead of toolpaths that make smooth edges.
//TODO: hier meer toevoegen van desktop thuis
#### Fixing the issues
I solved the problems with the simulations by creating 2 separate toolpaths for the outside cut with tabs and the 3d cut for the curved cut. I was scared that the 2D cut would remove the fillet but then I realized a day later in the tram that it only did the outer bottom cut and that the curves still needed to be cut. So I first needed a 2D cut with tabs and then a 3D cut for the filet and then my toolpaths would be complete. So first the `2D contours` where I can autogenerate tabs and then the `3D contours` for the filets.
![alt text](image-36.jpg)
#### Evaluating the settings with Irja
Tuesday morning around 9 Irja and me wen't over our settings and helped each other with the last parts before we started cutting. I still needed to add drill holes. I asked Irja how she did that. She said the she needed to make circles in the sketch and extrude them as individual components.
![alt text](image-30.jpg)
So these are all the drill holes I made. After I've extruded them I wen't back into the manufacture tab to add drill holes. Henk later on said I should add more drill holes at the edges. So I did that here.
![alt text](image-37.jpg)
Then I needed to drill the holes.
![alt text](image-31.jpg)
I used this toolpath to create the drillholes. Then I selected all the faces. One very important thing to do that Irja told me is to set the offset 2 mm below your material height.
![alt text](image-32.jpg)
Otherwise it will drill through the entire material instead of 2 mm as a marker.
![alt text](image-33.jpg)
This is my final results of my toolpaths. In the simulation I also don't get any errors.
![alt text](image-34.jpg)
So it's time to start milling.
https://cam.autodesk.com/hsmposts

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